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News of the Kabardino-Balkarian Scientific Center of the Russian Academy of Sciences, 2025 Volume 27, Issue 5, Pages 113–124 (Mi izkab961)

Automation and control of technological processes and productions

Automated sorting control system development

S. S. Zakozhurnikova, G. S. Zakozhurnikovab, K. V. Prikhodkovb, T. A. Gorshunovaa, O. A. Pikhtilkovaa, E. V. Proninaa, S. S. Lavrenovc

a MIREA – Russian Technological University, 78 Vernadsky àvenue, Moscow, 119454, Russia
b Volgograd State Technical University, 28 Lenin avenue, Volgograd, 400005, Russia
c Synergy University, 9/14, building 1, Meshchanskaya street, Moscow, 129090, Russia

Abstract: This article discusses the development of a Dobot-based automated sorting system for products. Improving the speed and efficiency of sorting processes, as well as reducing manual labor costs in various industries and agriculture, is an urgent task.
Àim. The study aims to advance the sorting process by developing and implementing an automated system to control it.
Materials and methods. The main sorting criteria are the position, color, and temperature of the object. A robotic manipulator controlled by DobotStudio and Arduino IDE software are selected as the actuator of the control system. The sensor system consists of a diffusion photoelectric sensor, a color sensor and a temperature sensor.
Results. A cyclic sort algorithm is presented, including the sensor-based sorting, a robotic arm that sorts objects based on their specified parameters. A three-dimensional (3D) model of the system has been developed, which helps to test the operability of the algorithm. Five series of experiments were conducted using two sorting methods: manual sorting and the developed control system.
Conclusions. As a result of implementing the developed management system, we are able to increase productivity by 20% and improve the quality of sorting. The implementation of the developed system reduces the number of defective products and lead to an increase in the productive efficiency.

Keywords: control system, sorting system, Dobot Magician, robotic arm, microcontroller, photoelectric sensor, RGB sensor, temperature sensor

UDC: 681.51

MSC: 93-10

Received: 30.06.2025
Revised: 15.08.2025
Accepted: 25.09.2025

DOI: 10.35330/1991-6639-2025-27-5-113-124



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